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RAYMAX Fiber Laser Welding Machine – Beam Homogenizer for Wide Seam Welding (up to 4mm width)

RAYMAX fiber laser welding machine includes a beam homogenizer optic that converts the Gaussian beam into a flat-top profile, allowing welding of wide seams (up to 4mm) in a single pass without oscillation. This is ideal for lap welding of battery busbars and sealing of electronic enclosures. The 2kW laser achieves 3mm penetration with 4mm bead width. The homogenizer is motorized and can be retracted for standard spot welding. RAYMAX provides a selection of homogenizer lenses for different seam widths. The machine includes a seam tracking camera. This fiber laser welding machine is unique for applications requiring both speed and coverage.
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advantage

Minimal Thermal Distortion for Precision Components

RAYMAX fiber laser welding machine produces a concentrated heat-affected zone (HAZ) as narrow as 0.2mm, significantly reducing thermal distortion compared to traditional TIG or MIG welding. This precision is critical for thin-wall components, electronic enclosures, and medical device assemblies where warping would compromise fit and function. The closed-loop feedback system maintains constant laser energy output regardless of line voltage fluctuations, ensuring weld consistency across production batches. Applications include lithium battery tab welding, stainless steel kitchen equipment manufacturing, sensor encapsulation, and automotive lightweight component assembly. RAYMAX provides process validation support to help customers optimize welding parameters for their specific materials and joint configurations.

Swing Welding Head for Gap Bridging and Flexible Angles

RAYMAX fiber laser welding machine features a swing welding head that can be used for welding at any angle or shape, with adjustable weld width from 0 to 6mm. The oscillation mode bridges gaps up to 1.5mm without filler wire, making it ideal for imperfect fit-ups in heavy equipment fabrication and automotive subframe assembly. The handheld option uses 10 meters of imported optical fiber, connects the laser head through a cable, and is equipped with automatic wire feeding, allowing welding of large, non-movable products over long distances. Available power options include 1000W, 1500W, and 2000W, with both continuous and pulse operating modes. Fresh operators can achieve professional results without requiring mature welding experience.

High-Speed Automated Welding with Robotic Precision

RAYMAX fiber laser welding machine integrates laser sources, robotic arms, and vision systems for fully automated operation. Our 6-axis robots achieve repeatability up to ±0.02mm, enabling complex 3D welding for automotive, aerospace, and medical device applications. The fiber laser delivers a 1070nm wavelength beam through a reinforced fiber cable, eliminating optical drift and ensuring consistent beam quality even after 10,000+ hours of operation. Welding speeds reach up to 120 mm/s with penetration depth of 3mm in stainless steel. Developed through our university research partnerships and refined by 60% technical staff, RAYMAX automated fiber laser welding systems enable scalable, high-volume production with minimal operator intervention.

Related products

Remote fiber laser welding technology, where the laser beam is directed by galvanometer-driven scanning mirrors rather than a moving welding head or robot arm, has emerged as a high-productivity solution for welding applications requiring fast positioning between weld locations. In remote fiber laser welding machines, the beam is steered across the workpiece at speeds up to 500 meters per second by two mirrors mounted on high-speed galvanometers, allowing the laser to jump between weld locations in milliseconds rather than the seconds required for mechanical positioning. This capability is particularly valuable for battery tab welding where hundreds of individual weld joints must be completed on each battery module, as remote welding reduces total cycle time by 50 to 70 percent compared to conventional robotic laser welding. The working distance of remote fiber laser welding heads ranges from 200 to 1,000 millimeters, with longer working distances providing a larger scan field but requiring higher laser power to maintain energy density at the workpiece. Remote welding systems integrate with vision guidance cameras that locate weld positions by recognizing fiducial marks or geometric features, automatically compensating for part positioning variations within the fixture tolerance. For automotive body-in-white applications where floor pan and side frame components contain dozens or hundreds of weld locations, remote fiber laser welding machines operating at 4,000 to 6,000 watts complete full vehicle body welding in under 60 seconds, achieving production rates exceeding 60 units per hour on a single welding cell. Weld seam tracking in remote welding systems relies on pre-programmed patterns rather than real-time seam finding, requiring precise part fixturing and consistent joint fit-up. Our remote fiber laser welding systems are available with scanning fields ranging from 200 by 200 millimeters up to 600 by 600 millimeters, configurable with laser power from 1,000 to 6,000 watts depending on material thickness and weld joint requirements. Contact our automation engineering team to discuss remote fiber laser welding system configurations for your high-volume production application.

Frequently Asked Questions

What materials can a fiber laser cutting machine process?

A fiber laser cutting machine can cut most metal materials including carbon steel, stainless steel, aluminum, copper, brass, and titanium alloys, with a maximum cutting thickness of up to 50mm for certain metals.
Fiber laser welding machines can weld multiple materials including stainless steel, aluminum, copper, carbon steel, titanium alloys, and other metals, with adjustable parameters to accommodate different thicknesses and material types.
A servo press brake saves 30% to 60% energy compared to traditional hydraulic press brakes, thanks to servo motors and ball screws/servo pump systems that use power only during the bending process rather than continuously idling.
A handheld welding machine is ideal for on-site welding, repairing large workpieces, welding difficult-to-move structures, steel structure field splicing, mold repair, and advertising sign welding, offering flexibility and ease of use without requiring professional welders.

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Customer Reviews

Sarah Zhang

RAYMAX fiber laser welding machine has significantly improved our battery pack assembly line. The 1.5kW fiber laser with closed-loop feedback system ensures consistent weld penetration on copper tabs. The swing welding head bridges gaps up to 1.5mm, accommodating slight variations in tab alignment. Weld speed of 80 mm/s on 0.3mm copper has increased our throughput. The heat-affected zone is minimal, preventing damage to sensitive cell internals. The machine's real-time weld monitoring and data logging support our ISO quality requirements. The parameter library preloaded for 30 material combinations saved us development time. Their application engineer helped optimize settings for our specific materials.

James Wilson

Our maintenance team needed a portable welding solution for on-site structural repairs at construction sites. RAYMAX handheld fiber laser welding machine with 15-meter fiber cable allows us to reach weld locations without moving the power unit. The 1.5kW model welds 6mm mild steel with multiple passes. The dual-pulse waveform control creates stable arc even on slightly dirty surfaces. The interlock safety system with contact sensor meets Class 1 safety requirements. The lightweight gun reduces operator fatigue during full-day repairs. The machine has paid for itself in reduced downtime and eliminated the need for professional welders on site. The portable cart with casters makes transportation easy between job sites.

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Minimal Heat-Affected Zone for Precision Metal Joining

Minimal Heat-Affected Zone for Precision Metal Joining

RAYMAX fiber laser welding machine delivers strong, clean welds with a concentrated heat-affected zone that minimizes distortion, making it ideal for welding thin sheets and heat-sensitive components. With fiber laser wall-plug efficiency exceeding 30%, energy costs are reduced by up to 50% compared to traditional CO₂ systems. Available in pulsed and continuous wave modes, this machine excels in applications such as lithium battery tab welding, medical device manufacturing, and automotive lightweight component assembly, ensuring consistent weld quality across production batches.