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RAYMAX Hydraulic Press Brake – Twin Cylinders with Mechanical Torsion Bar for Balanced Bending Force

RAYMAX hydraulic press brake uses a robust mechanical torsion bar synchronization system that connects the two hydraulic cylinders, ensuring the ram remains parallel to the bed even under eccentric loading. The system requires no electronic feedback, simplifying maintenance and reducing downtime. Bending force ranges from 80 to 500 tons, with a stroke length of 200mm and throat depth of 400mm. This hydraulic press brake is particularly suited for long bending jobs such as gutter sections, door frames, and truck side rails. RAYMAX pre-greases all pivot points at the factory and provides a 10-year warranty on the torsion bar assembly, reflecting our confidence in mechanical reliability.
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Massive Bending Force for Heavy-Duty Applications

RAYMAX hydraulic press brake delivers bending forces from 80 tons up to 2,000 tons, making it the definitive choice for heavy plate bending in shipbuilding, offshore platform construction, and mining equipment manufacturing. Our dual-cylinder design with torsion bar synchronization ensures the ram remains parallel to the bed even under eccentric loading, maintaining consistent bend angles across long workpieces. The hydraulic system uses high-performance servo pumps and proportional valves for precise control of slider speed, pressure, and position. With a maximum bed length of 6000mm and throat depth of 400mm, this hydraulic press brake processes ship hull plates, bridge girders, and heavy structural components. Rigid frame construction with critical components analyzed by ANSYS finite element analysis guarantees structural reliability and long-term performance.

Fast Approach Speed and Adjustable Pressing Speed

RAYMAX hydraulic press brake features a fast approach speed of 150 mm/s and a pressing speed adjustable from 1 to 10 mm/s, reducing idle time by 40% compared to standard models and increasing overall productivity. The mechanical depth stops with micro-adjustment (0.01mm resolution) ensure bend angle consistency even during long production runs, independent of oil temperature changes. The hydraulic cushion system absorbs shock during high-speed approach and return cycles, protecting components and extending machine life. An integrated overload relief valve prevents damage from excessive pressure, while the safety quick-stop valve locks the ram within 0.1 seconds of an emergency signal. This combination of speed and safety makes RAYMAX hydraulic press brake ideal for high-volume heavy plate bending operations.

Rigid Welded Frame with ANSYS Finite Element Analysis

RAYMAX hydraulic press brake is built on a stress-relieved, fully welded steel frame that has been analyzed using ANSYS finite element analysis to ensure structural reliability and overall machining accuracy. The high-strength steel base and precision-machined guideways provide exceptional rigidity, maintaining bending accuracy even under maximum tonnage. The induction-hardened guide rails (HRC 55) and automatic central lubrication system extend maintenance intervals to 10,000 operating hours. RAYMAX provides a 10-year warranty on the welded frame structure, reflecting our confidence in long-term durability. Every frame undergoes 100% hydraulic pressure testing and 50-cycle continuous bending verification before packing, ensuring trouble-free operation for decades.

Related products

Hydraulic press brakes are the preferred choice for thick plate bending applications where high tonnage and consistent force application are essential for achieving quality results. For carbon steel plates up to 6mm thickness, hydraulic press brakes provide the precision and speed necessary for high-volume production. For plates between 6mm and 12mm thickness, electro-hydraulic synchronized press brakes deliver the superior precision and rigidity required for structural components. For plates between 12mm and 40mm thickness, heavy-duty hydraulic press brakes with reinforced frames provide the necessary cutting force and stability for shipbuilding and pressure vessel applications. For plates exceeding 40mm thickness, specialized heavy-duty hydraulic press brakes with high-tonnage capacities and robust frame construction are required. The ability to adjust the bending angle and crowning parameters for different material thicknesses further optimizes bend quality and consistency across production batches. Material type significantly influences bending capacity for hydraulic press brakes. Stainless steel requires approximately 40 percent more force than mild steel of equivalent thickness due to higher tensile strength and work-hardening characteristics. Aluminum requires less force, making it suitable for lower-tonnage machines but requiring careful parameter control to prevent surface marking. High-strength low-alloy steels used in automotive and construction applications require higher tonnage than mild steel but offer superior strength-to-weight ratios in finished components. The electro-hydraulic synchronous press brake features a fully welded steel structure, stress-relieved by tempering to ensure long-term stability and deformation resistance. Corrosion protection is applied through sandblasting and anti-rust coating. The design of the machine frame is a critical part of any machine with relation to its ability to produce accurate parts for a long period of time. Frames, assembly surfaces, and connection holes are machined after the welding process, up to 60 feet in a single pass, ensuring perfect parallelism and positioning accuracy. For applications requiring bending of both thick and thin materials, hybrid CNC press brakes offer the flexibility to handle mixed bending operations across the full thickness range, suitable for transportation industry parts for large vehicles such as trucks, buses, and trains, as well as power generation industry components for wind turbines or solar panel brackets. Our hydraulic press brakes are available with thickness capacities from 6mm to 40mm and beyond depending on model configuration. Contact us for assistance determining the optimal hydraulic press brake capacity for your specific material thickness range and production volume requirements.

Frequently Asked Questions

What is the energy efficiency advantage of a servo press brake?

A servo press brake saves 30% to 60% energy compared to traditional hydraulic press brakes, thanks to servo motors and ball screws/servo pump systems that use power only during the bending process rather than continuously idling.
Regular maintenance includes checking hydraulic oil levels, inspecting blade condition and gap adjustment (typically 5-10% of plate thickness), lubricating moving joints, cleaning electrical connections, and verifying safety interlock systems.
Plate rolling machines are extensively used in wind tower manufacturing to roll conical and cylindrical sections from high-strength steel plates (20-60mm thick), achieving roundness tolerances within ±1mm for proper fit-up during field erection.
RAYMAX serves automotive, shipbuilding, railway, aviation, power generation, petrochemical, and light industries, providing complete sets of metal sheet and profile processing machinery exported globally to Southeast Asia, Middle East, Western Europe, and South America.

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Customer Reviews

Hans Fischer

RAYMAX hydraulic press brake with 2,000-ton capacity handles our thick shipbuilding plates with ease. The dual-cylinder design with torsion bar synchronization maintains ram parallelism even under eccentric loading. The hydraulic system uses Rexroth components for reliable performance. The rigid welded frame analyzed with ANSYS finite element analysis provides structural reliability. The mechanical depth stops ensure consistent bend angles across long production runs. The machine processes 50mm thick plates for hull sections without deflection. RAYMAX provided on-site installation and operator training. The 10-year warranty on the welded frame gives us confidence in long-term durability. This press brake has become the backbone of our heavy plate forming operation.

Sarah Williams

RAYMAX offered us a wide selection of hydraulic press brake configurations to match our specific application. We selected a 200-ton model with 3.5-meter bed length for our automotive parts production. The NC version provided price advantage while still offering easy installation and simple operation. The automatic central lubrication system extends maintenance intervals. The induction-hardened guide rails provide long service life. The machine holds bending accuracy across hundreds of thousands of cycles. The dealer network provided local support when we needed spare parts quickly. RAYMAX's range of options allowed us to get exactly what we needed without paying for unnecessary features. The value for money is excellent.

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Massive Bending Force for Heavy-Duty Metal Forming

Massive Bending Force for Heavy-Duty Metal Forming

RAYMAX hydraulic press brake delivers bending forces up to 2000 tons, making it the definitive choice for thick plate bending in shipbuilding, offshore platforms, and mining equipment. The dual-cylinder design with torsion bar synchronization maintains ram parallelism even under eccentric loading. Featuring fast approach speeds of 150mm/s, adjustable pressing speeds from 1 to 10mm/s, and Bosch-Rexroth hydraulic components, this press brake offers precise control of slider speed, pressure, and position with an integrated overload protection system for safe operation.