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RAYMAX Fiber Laser Welding Machine – Beam Homogenizer for Wide Seam Welding (up to 4mm width)

RAYMAX fiber laser welding machine includes a beam homogenizer optic that converts the Gaussian beam into a flat-top profile, allowing welding of wide seams (up to 4mm) in a single pass without oscillation. This is ideal for lap welding of battery busbars and sealing of electronic enclosures. The 2kW laser achieves 3mm penetration with 4mm bead width. The homogenizer is motorized and can be retracted for standard spot welding. RAYMAX provides a selection of homogenizer lenses for different seam widths. The machine includes a seam tracking camera. This fiber laser welding machine is unique for applications requiring both speed and coverage.
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advantage

Minimal Thermal Distortion for Precision Components

RAYMAX fiber laser welding machine produces a concentrated heat-affected zone (HAZ) as narrow as 0.2mm, significantly reducing thermal distortion compared to traditional TIG or MIG welding. This precision is critical for thin-wall components, electronic enclosures, and medical device assemblies where warping would compromise fit and function. The closed-loop feedback system maintains constant laser energy output regardless of line voltage fluctuations, ensuring weld consistency across production batches. Applications include lithium battery tab welding, stainless steel kitchen equipment manufacturing, sensor encapsulation, and automotive lightweight component assembly. RAYMAX provides process validation support to help customers optimize welding parameters for their specific materials and joint configurations.

Cost-Effective Solutions for Small Businesses and Startups

RAYMAX offers cost-effective fiber laser welding machines that balance performance and affordability, ideal for small businesses and startups. Our entry-level 1kW models suit thin metal sheets (0.1-3mm) with manual operation, providing an affordable entry into laser welding technology. The machines feature simple controls and compact design, reducing training time and facility space requirements. RAYMAX's welding parameter library covers 30+ material combinations, downloadable to the machine controller for immediate use. Despite the competitive pricing, quality is assured through ISO9001-certified manufacturing processes and strict quality control from design to delivery. Perfect for custom fabrication shops, repair facilities, and prototype development.

Swing Welding Head for Gap Bridging and Flexible Angles

RAYMAX fiber laser welding machine features a swing welding head that can be used for welding at any angle or shape, with adjustable weld width from 0 to 6mm. The oscillation mode bridges gaps up to 1.5mm without filler wire, making it ideal for imperfect fit-ups in heavy equipment fabrication and automotive subframe assembly. The handheld option uses 10 meters of imported optical fiber, connects the laser head through a cable, and is equipped with automatic wire feeding, allowing welding of large, non-movable products over long distances. Available power options include 1000W, 1500W, and 2000W, with both continuous and pulse operating modes. Fresh operators can achieve professional results without requiring mature welding experience.

Related products

A fiber laser welding machine represents a transformative technology in modern metal joining, utilizing a high-intensity laser beam transmitted through a flexible fiber optic cable to melt and fuse metallic workpieces with exceptional precision. Unlike conventional arc welding methods that generate broad heat dispersion across the workpiece surface, fiber laser welding concentrates energy into a microscopic focal spot, creating a deep, narrow weld zone known as a keyhole. This keyhole effect enables complete penetration through material thickness while maintaining a minimal heat-affected zone, dramatically reducing thermal distortion and preserving the mechanical properties of the base material. The core component of any fiber laser welding machine is the laser source, which typically employs ytterbium-doped fiber as the gain medium. When pump diodes excite the ytterbium ions, they emit photons at a specific wavelength, typically 1070 nanometers, which is ideally absorbed by most metals. The resulting laser beam travels through a delivery fiber that can extend 10 to 20 meters or more, allowing the welding head to reach confined spaces and large workpieces without repositioning the entire machine. Power ratings for industrial fiber laser welding machines range from 500 watts for thin-gauge sheet metal applications up to 10,000 watts or higher for heavy plate welding in shipbuilding and pressure vessel manufacturing. The selection of appropriate power depends directly on material thickness, with a general guideline suggesting 1 kilowatt per millimeter of steel penetration depth. Contact us to discuss which power configuration best suits your specific material thickness and production volume requirements.

Frequently Asked Questions

What materials can a fiber laser cutting machine process?

A fiber laser cutting machine can cut most metal materials including carbon steel, stainless steel, aluminum, copper, brass, and titanium alloys, with a maximum cutting thickness of up to 50mm for certain metals.
RAYMAX shearing machines achieve cutting accuracy of ±0.05mm, which is 10 times faster and more precise than manual cutting methods, delivering clean, straight edges essential for automotive, aerospace, and construction applications.
A swing beam shearing machine uses a rotary blade motion and is suited for thinner sheets and high-speed production, while a guillotine shearing machine features vertical blade movement, offering higher precision (adjustable cutting angle 0.5~2°) for thick plates and heavy-duty applications.
Regular maintenance includes checking hydraulic oil levels, inspecting blade condition and gap adjustment (typically 5-10% of plate thickness), lubricating moving joints, cleaning electrical connections, and verifying safety interlock systems.

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Customer Reviews

Emily Chen

We manufacture commercial kitchen equipment and needed a welding solution that produces clean, aesthetic welds without excessive post-processing. RAYMAX fiber laser welding machine delivers consistent results on stainless steel sheets from 0.8mm to 2mm thickness. The swing welding head allows welding at various angles, reaching inside corners that were difficult with TIG. The handheld option with 10-meter fiber cable has been useful for large assemblies. The welds require minimal grinding, saving labor hours. The machine is easy to operate, and our welders learned the system quickly. The air-cooled design eliminated chiller maintenance. Cost savings on consumables compared to TIG have been significant.

Thomas Mueller

RAYMAX integrated a robotic fiber laser welding system into our production line for automotive aluminum components. The 6-axis robot achieves repeatability of ±0.02mm, essential for our lightweight structural parts. The welding speed of 120 mm/s with 3mm penetration on aluminum alloys has doubled our previous throughput. The real-time seam tracking compensates for part variations. The closed-loop feedback ensures consistent weld quality across batches. The integration with our MES system for weld data logging supports traceability requirements. RAYMAX's engineering team provided thorough integration support and operator training. This system has become a critical part of our lightweight vehicle component production.

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Minimal Heat-Affected Zone for Precision Metal Joining

Minimal Heat-Affected Zone for Precision Metal Joining

RAYMAX fiber laser welding machine delivers strong, clean welds with a concentrated heat-affected zone that minimizes distortion, making it ideal for welding thin sheets and heat-sensitive components. With fiber laser wall-plug efficiency exceeding 30%, energy costs are reduced by up to 50% compared to traditional CO₂ systems. Available in pulsed and continuous wave modes, this machine excels in applications such as lithium battery tab welding, medical device manufacturing, and automotive lightweight component assembly, ensuring consistent weld quality across production batches.