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RAYMAX Hydraulic Press Brake – Dual-Cylinder Synchronous Drive with Overload Protection for Thick Plates

RAYMAX hydraulic press brake uses twin main cylinders and a torsion bar synchronization mechanism, delivering bending forces from 100 tons to 2000 tons for thick plates up to 50mm. The integrated overload relief valve prevents damage from excessive pressure, while the hydraulic cushion system absorbs shock during high-speed approach and return cycles. This machine is particularly suited for heavy structural steel bending in shipbuilding, offshore platform construction, and mining equipment manufacturing. With a hardened V-die set and nitrided upper punch, the hydraulic press brake maintains its accuracy after millions of cycles. RAYMAX offers on-site installation and operator training as part of our complete service package.
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advantage

Massive Bending Force for Heavy-Duty Applications

RAYMAX hydraulic press brake delivers bending forces from 80 tons up to 2,000 tons, making it the definitive choice for heavy plate bending in shipbuilding, offshore platform construction, and mining equipment manufacturing. Our dual-cylinder design with torsion bar synchronization ensures the ram remains parallel to the bed even under eccentric loading, maintaining consistent bend angles across long workpieces. The hydraulic system uses high-performance servo pumps and proportional valves for precise control of slider speed, pressure, and position. With a maximum bed length of 6000mm and throat depth of 400mm, this hydraulic press brake processes ship hull plates, bridge girders, and heavy structural components. Rigid frame construction with critical components analyzed by ANSYS finite element analysis guarantees structural reliability and long-term performance.

Rigid Welded Frame with ANSYS Finite Element Analysis

RAYMAX hydraulic press brake is built on a stress-relieved, fully welded steel frame that has been analyzed using ANSYS finite element analysis to ensure structural reliability and overall machining accuracy. The high-strength steel base and precision-machined guideways provide exceptional rigidity, maintaining bending accuracy even under maximum tonnage. The induction-hardened guide rails (HRC 55) and automatic central lubrication system extend maintenance intervals to 10,000 operating hours. RAYMAX provides a 10-year warranty on the welded frame structure, reflecting our confidence in long-term durability. Every frame undergoes 100% hydraulic pressure testing and 50-cycle continuous bending verification before packing, ensuring trouble-free operation for decades.

Wide Range of Models for Diverse Applications

RAYMAX hydraulic press brake is available in a wide range of tonnages from 80 tons to 800 tons and bed lengths from 1500mm to 6000mm, allowing customers to select the exact configuration for their specific applications. Our NC press brake offers price advantage, easy installation, simple operation, and after-sales maintenance, making it the first choice of most customers. The 3-4 axis models suit complex bending with high accuracy, while 6-axis models add left and right movement positioning for the back gauge system, suitable for sheet metal processing with higher requirements. RAYMAX provides custom color options (RAL codes), logo plates, and branded user interfaces for OEM customers. With over 4000 press brakes supplied globally since 2002, RAYMAX has the experience to match the right machine to your application.

Related products

A hydraulic press brake is a cornerstone machine tool in modern metal fabrication, designed to bend sheet metal and thick plates with high force and precision. The working principle revolves around Pascal's law: hydraulic cylinders generate immense pressure, which is transmitted through fluid to drive the ram downward. This force, often measured in tons, pushes a punch into a die, causing the metal to plastically deform into the desired angle. Unlike mechanical presses that have a fixed stroke, a hydraulic press brake allows full control over stroke length, speed, and pressure throughout the bending cycle. The key components include a rigid steel frame that withstands the bending forces without deflection, a hydraulic system comprising pumps, valves, and cylinders that deliver the force, a ram that holds the upper tooling, a worktable that supports the lower die, and a backgauge system for positioning the workpiece. Our hydraulic press brakes are manufactured in our 20000-square-meter facility by a team of 400 skilled personnel, with 60 percent holding middle and senior technical positions, ensuring each machine meets stringent quality standards from design through final delivery. The global hydraulic press brake market was estimated at USD 14.85 billion in 2024 and is projected to reach USD 23.42 billion by 2032, growing at a compound annual growth rate of 5.8 percent, reflecting sustained demand across automotive, aerospace, shipbuilding, and construction industries. The electro-hydraulic synchronous press brake features a fully welded steel structure, stress-relieved by tempering to ensure long-term stability and deformation resistance, while corrosion protection is applied through sandblasting and anti-rust coating. Contact us to discuss which hydraulic press brake tonnage and working length best suit your specific material processing requirements.

Frequently Asked Questions

What is the energy efficiency advantage of a servo press brake?

A servo press brake saves 30% to 60% energy compared to traditional hydraulic press brakes, thanks to servo motors and ball screws/servo pump systems that use power only during the bending process rather than continuously idling.
A handheld welding machine is ideal for on-site welding, repairing large workpieces, welding difficult-to-move structures, steel structure field splicing, mold repair, and advertising sign welding, offering flexibility and ease of use without requiring professional welders.
Plate rolling machines are extensively used in wind tower manufacturing to roll conical and cylindrical sections from high-strength steel plates (20-60mm thick), achieving roundness tolerances within ±1mm for proper fit-up during field erection.
A 3-roll rolling machine is simpler and more economical, suitable for general sheet shaping and light-duty tasks. A 4-roll machine offers higher precision with integrated pre-bending, eliminating flat residual edges for pressure vessel fabrication and other high-accuracy applications.

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Customer Reviews

Hans Fischer

RAYMAX hydraulic press brake with 2,000-ton capacity handles our thick shipbuilding plates with ease. The dual-cylinder design with torsion bar synchronization maintains ram parallelism even under eccentric loading. The hydraulic system uses Rexroth components for reliable performance. The rigid welded frame analyzed with ANSYS finite element analysis provides structural reliability. The mechanical depth stops ensure consistent bend angles across long production runs. The machine processes 50mm thick plates for hull sections without deflection. RAYMAX provided on-site installation and operator training. The 10-year warranty on the welded frame gives us confidence in long-term durability. This press brake has become the backbone of our heavy plate forming operation.

Robert Chen

The low-profile design of RAYMAX hydraulic press brake (only 2.2m height) allows us to load heavy plates using our overhead crane without interference. The open height of 500mm provides easy access for workpiece positioning. The side-mounted hydraulic power unit reduces overall height. The crane sling kit included with the machine simplified installation. We process large heavy workpieces for heavy equipment manufacturing daily. The machine's stability and accuracy have been impressive. The deeper throat depth than competing models accommodates our long tooling. RAYMAX's design consideration for real-world workshop constraints shows their understanding of customer needs. The installation team ensured proper leveling for crane accessibility.

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Massive Bending Force for Heavy-Duty Metal Forming

Massive Bending Force for Heavy-Duty Metal Forming

RAYMAX hydraulic press brake delivers bending forces up to 2000 tons, making it the definitive choice for thick plate bending in shipbuilding, offshore platforms, and mining equipment. The dual-cylinder design with torsion bar synchronization maintains ram parallelism even under eccentric loading. Featuring fast approach speeds of 150mm/s, adjustable pressing speeds from 1 to 10mm/s, and Bosch-Rexroth hydraulic components, this press brake offers precise control of slider speed, pressure, and position with an integrated overload protection system for safe operation.