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RAYMAX Fiber Laser Welding Machine – Wire Feeder Attachment for Filler Metal Welding of Gap Joints

RAYMAX fiber laser welding machine can be equipped with a motorized wire feeder that delivers filler wire (0.8–1.6mm diameter) to the weld pool, allowing welding of joints with gaps up to 2mm. The wire feed speed is synchronized with the welding speed via the CNC. The 2kW laser welds 4mm plate with filler. Applications include repair welding, joining of mismatched parts, and welding of galvanized steel where filler helps control zinc vapor. RAYMAX provides a wire guide nozzle kit and a filler material compatibility chart. The wire feeder attaches to the welding head in 10 minutes.
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advantage

Minimal Thermal Distortion for Precision Components

RAYMAX fiber laser welding machine produces a concentrated heat-affected zone (HAZ) as narrow as 0.2mm, significantly reducing thermal distortion compared to traditional TIG or MIG welding. This precision is critical for thin-wall components, electronic enclosures, and medical device assemblies where warping would compromise fit and function. The closed-loop feedback system maintains constant laser energy output regardless of line voltage fluctuations, ensuring weld consistency across production batches. Applications include lithium battery tab welding, stainless steel kitchen equipment manufacturing, sensor encapsulation, and automotive lightweight component assembly. RAYMAX provides process validation support to help customers optimize welding parameters for their specific materials and joint configurations.

Cost-Effective Solutions for Small Businesses and Startups

RAYMAX offers cost-effective fiber laser welding machines that balance performance and affordability, ideal for small businesses and startups. Our entry-level 1kW models suit thin metal sheets (0.1-3mm) with manual operation, providing an affordable entry into laser welding technology. The machines feature simple controls and compact design, reducing training time and facility space requirements. RAYMAX's welding parameter library covers 30+ material combinations, downloadable to the machine controller for immediate use. Despite the competitive pricing, quality is assured through ISO9001-certified manufacturing processes and strict quality control from design to delivery. Perfect for custom fabrication shops, repair facilities, and prototype development.

High-Speed Automated Welding with Robotic Precision

RAYMAX fiber laser welding machine integrates laser sources, robotic arms, and vision systems for fully automated operation. Our 6-axis robots achieve repeatability up to ±0.02mm, enabling complex 3D welding for automotive, aerospace, and medical device applications. The fiber laser delivers a 1070nm wavelength beam through a reinforced fiber cable, eliminating optical drift and ensuring consistent beam quality even after 10,000+ hours of operation. Welding speeds reach up to 120 mm/s with penetration depth of 3mm in stainless steel. Developed through our university research partnerships and refined by 60% technical staff, RAYMAX automated fiber laser welding systems enable scalable, high-volume production with minimal operator intervention.

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Safety considerations for fiber laser welding machines extend beyond the hazards associated with conventional welding equipment, requiring specific controls for laser radiation exposure, fume extraction, and electrical safety. Fiber laser welding machines are classified as Class 4 laser products, the highest hazard class, indicating that the direct laser beam and diffuse reflections are hazardous to both eyes and skin. Complete laser safety enclosures around fiber laser welding workstations are required for production environments, incorporating interlocked access doors that automatically shut down laser emission when opened. Laser safety eyewear with optical density ratings appropriate for the 1070 nanometer wavelength must be worn by all personnel in the laser controlled area, with typical protection requiring optical density of 6 or higher, reducing transmitted energy by a factor of one million. The welding fume generated by fiber laser welding machines contains metal oxides and nanoparticles that require extraction at the source to prevent operator inhalation. High-volume low-pressure extraction systems positioned within 50 millimeters of the weld zone capture over 98 percent of welding fumes, maintaining air quality within occupational exposure limits. Electrical safety requires proper grounding of the fiber laser welding machine chassis and all connected equipment, with residual current circuit breakers installed on the main power supply. Emergency stop buttons must be positioned at each operator station and at the laser source, with a minimum of two independent emergency stop circuits for redundancy. Operator training programs for fiber laser welding machines must cover laser safety fundamentals, proper use of personal protective equipment, emergency shutdown procedures, and routine safety system verification. Our fiber laser welding machines are designed to meet CE certification requirements and comply with international laser safety standards including IEC 60825-1. Contact our safety engineering team for documentation on safety features and training programs for your fiber laser welding machine.

Frequently Asked Questions

What are the main differences between hydraulic and mechanical press brakes?

Hydraulic press brakes offer greater control over pressure and speed, are quieter, and are better suited for thick or hard materials. They also tend to have longer service lives due to reduced mechanical strain.
A swing beam shearing machine uses a rotary blade motion and is suited for thinner sheets and high-speed production, while a guillotine shearing machine features vertical blade movement, offering higher precision (adjustable cutting angle 0.5~2°) for thick plates and heavy-duty applications.
A handheld welding machine is ideal for on-site welding, repairing large workpieces, welding difficult-to-move structures, steel structure field splicing, mold repair, and advertising sign welding, offering flexibility and ease of use without requiring professional welders.
Regular maintenance includes checking hydraulic oil levels, inspecting blade condition and gap adjustment (typically 5-10% of plate thickness), lubricating moving joints, cleaning electrical connections, and verifying safety interlock systems.

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Customer Reviews

Sarah Zhang

RAYMAX fiber laser welding machine has significantly improved our battery pack assembly line. The 1.5kW fiber laser with closed-loop feedback system ensures consistent weld penetration on copper tabs. The swing welding head bridges gaps up to 1.5mm, accommodating slight variations in tab alignment. Weld speed of 80 mm/s on 0.3mm copper has increased our throughput. The heat-affected zone is minimal, preventing damage to sensitive cell internals. The machine's real-time weld monitoring and data logging support our ISO quality requirements. The parameter library preloaded for 30 material combinations saved us development time. Their application engineer helped optimize settings for our specific materials.

Emily Chen

We manufacture commercial kitchen equipment and needed a welding solution that produces clean, aesthetic welds without excessive post-processing. RAYMAX fiber laser welding machine delivers consistent results on stainless steel sheets from 0.8mm to 2mm thickness. The swing welding head allows welding at various angles, reaching inside corners that were difficult with TIG. The handheld option with 10-meter fiber cable has been useful for large assemblies. The welds require minimal grinding, saving labor hours. The machine is easy to operate, and our welders learned the system quickly. The air-cooled design eliminated chiller maintenance. Cost savings on consumables compared to TIG have been significant.

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Minimal Heat-Affected Zone for Precision Metal Joining

Minimal Heat-Affected Zone for Precision Metal Joining

RAYMAX fiber laser welding machine delivers strong, clean welds with a concentrated heat-affected zone that minimizes distortion, making it ideal for welding thin sheets and heat-sensitive components. With fiber laser wall-plug efficiency exceeding 30%, energy costs are reduced by up to 50% compared to traditional CO₂ systems. Available in pulsed and continuous wave modes, this machine excels in applications such as lithium battery tab welding, medical device manufacturing, and automotive lightweight component assembly, ensuring consistent weld quality across production batches.