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RAYMAX Laser Welding Machine – Cross-Jet Air Knife & Fume Extractor for Clean Welds on Coated Metals

RAYMAX laser welding machine features a cross-jet air knife that blows compressed air across the weld zone to disperse plasma and prevent spatter from adhering to the protective glass. An integrated fume extractor with HEPA and activated carbon filters removes welding fumes, improving air quality. The 1.5kW fiber laser welds galvanized steel with minimal zinc spatter. The machine includes a tip with a replaceable brass nozzle. Applications include welding of pre-coated metal sheets, automotive repair, and HVAC assembly. RAYMAX provides a filter replacement schedule and stocks spare filters. The fume extractor automatically activates when the laser fires, saving energy.
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Why choose us?

Non-Contact Welding for Heat-Sensitive Applications

RAYMAX laser welding machine covers fiber, CO₂, and semiconductor laser sources, delivering non-contact welding with no electrode wear and beautiful, consistent welds. The pulsed Nd:YAG laser (up to 300J per pulse) produces weld spots as small as 0.3mm with minimal heat spread, making it suitable for heat-sensitive electronic components and medical device assemblies. The closed-loop feedback system maintains constant laser energy output regardless of line voltage fluctuations, ensuring weld consistency across production batches. Applications include battery pack assembly, sensor housing sealing, and micro-switch contacts. The machine includes a built-in weld monitoring system that records power, speed, and focus for each weld, enabling traceability for ISO-certified processes. RAYMAX provides application training and process optimization support as part of every installation.

Seam Tracking for Automated Production Lines

RAYMAX laser welding machine integrates a structured light sensor that projects a laser line onto the workpiece and detects seam position in real time, automatically guiding the welding head along lap joints, butt joints, and fillet welds. This system compensates for part misalignment up to ±1.5mm, reducing rework and scrap. The 2kW fiber laser welds 1.5mm automotive steel at 5 m/min, while a teach mode allows manual recording of complex paths. Applications include automotive body-in-white assembly, appliance cabinet welding, and battery tray fabrication. RAYMAX offers a demo program where customers send sample parts for seam tracking validation before ordering. The system integrates seamlessly with automated production lines for electronics, automotive, aerospace, and medical device industries.

Welding of Dissimilar Metals with Intermetallic Control

RAYMAX laser welding machine features a special pulse shaping algorithm that controls heat input to minimize intermetallic compound formation when welding dissimilar metals such as steel to aluminum or copper to brass. The 2kW fiber laser with beam oscillation achieves strong joints (70% of base metal strength) for demanding applications. Applications include battery terminals (copper to aluminum), automotive lightweight structures, and electrical busbars. The machine's precise energy control allows welding of galvanized steel without burning off the zinc coating, and joining of titanium alloys for aerospace components. RAYMAX provides a process validation report for each dissimilar metal combination. This laser welding machine opens new possibilities for multi-material design in automotive, aerospace, and renewable energy industries.

Related products

Stainless steel welding applications across food processing equipment, medical device manufacturing, pharmaceutical production lines, and architectural metalwork have increasingly shifted to laser welding machines due to the technology's ability to produce clean, oxidation-free welds with minimal thermal discoloration. Austenitic stainless steels in the 304 and 316L grades weld readily with laser welding machines, with optimal parameters varying by thickness and joint configuration. For butt joints in 1.5mm stainless steel sheet, a 1,500 watt laser welding machine operating in continuous wave mode at 1.8 meters per minute travel speed produces a full-penetration weld with a heat-affected zone width under 0.5mm. Nitrogen shielding gas is preferred over argon for austenitic stainless steel welding, as nitrogen suppresses carbide precipitation and reduces the formation of chromium-depleted zones that compromise corrosion resistance. The narrow heat-affected zone characteristic of laser welding is particularly valuable for food and pharmaceutical equipment, where crevice corrosion and bacterial accumulation risks increase with wider thermal damage areas. Smooth weld surfaces with minimal roughness eliminate harborage points for bacteria, meeting stringent sanitary standards. Medical device components such as surgical instruments, implantable device housings, and diagnostic equipment frames benefit from laser welding's precision and repeatability, with positional accuracy maintained within plus or minus 0.03mm across production batches. The non-contact welding process ensures sterile, contamination-free weld surfaces, critical for medical applications where biocompatibility is essential. For architectural stainless steel used in building facades, handrails, and decorative elements, laser welding machines produce welds with minimal discoloration that require no secondary finishing, reducing production time and labor costs while maintaining the material's aesthetic appearance. The welding process is clean, with no spatter or slag, producing beautiful welds that meet the high aesthetic standards of architectural applications. For petrochemical industry applications where stainless steel pipeline components must withstand corrosive environments, laser welding machines using nitrogen assist gas maintain the material's full corrosion resistance without requiring secondary passivation treatments. Ferritic stainless steel grades present different welding characteristics, with lower thermal expansion rates reducing residual stress compared to austenitic grades, but greater susceptibility to grain growth in the heat-affected zone requires careful power and speed selection to prevent embrittlement. Our laser welding machines are engineered to handle the full spectrum of stainless steel grades, from thin-foil materials used in medical applications up to 8mm plates for industrial process equipment, with handheld configurations available for on-site welding of large stainless steel structures. Contact us for welding trials on your specific stainless steel components.

Frequently Asked Questions

What maintenance is required for RAYMAX shearing machines?

Regular maintenance includes checking hydraulic oil levels, inspecting blade condition and gap adjustment (typically 5-10% of plate thickness), lubricating moving joints, cleaning electrical connections, and verifying safety interlock systems.
Plate rolling machines are extensively used in wind tower manufacturing to roll conical and cylindrical sections from high-strength steel plates (20-60mm thick), achieving roundness tolerances within ±1mm for proper fit-up during field erection.
RAYMAX serves automotive, shipbuilding, railway, aviation, power generation, petrochemical, and light industries, providing complete sets of metal sheet and profile processing machinery exported globally to Southeast Asia, Middle East, Western Europe, and South America.
An ironworker machine integrates punching, shearing, notching, and bending in a single setup. It can punch holes up to 32mm in diameter, shear 6-12mm steel plates, and achieve bending angles up to 135°, greatly reducing the need for separate machines.

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Customer Reviews

Richard Chen

The structured light sensor on RAYMAX laser welding machine projects a laser line onto the workpiece and detects seam position in real time, guiding the welding head along joints even when parts are misaligned up to ±1.5mm. This feature reduced our rework significantly for automotive body-in-white assembly. The 2kW fiber laser welds 1.5mm automotive steel at 5 m/min. The teach mode allows manual recording of complex paths. The system integrates seamlessly with our automated production line. RAYMAX offered a demo program where we sent sample parts for seam tracking validation before ordering. The seam tracking accuracy has eliminated the need for precise fixturing, saving us tooling costs. This machine has improved our weld quality consistency across high-volume production.

Lisa Chen

As a small fabrication shop, we couldn't justify the cost of high-end laser welders, but RAYMAX offered an affordable general-purpose model that meets our needs perfectly. The 1kW fiber laser welds thin metal sheets from 0.1mm to 3mm with manual operation. The compact design fits in our limited floor space. The simple controls reduced training time for our welders. The preloaded welding parameter library for 30+ material combinations helped us get started quickly. The machine has been reliable for our custom fabrication work including stainless steel kitchen equipment and aluminum frames. RAYMAX provided installation guidance and operator training. The cost savings on consumables compared to TIG welding have been significant. This is a great entry point into laser welding technology.

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Non-Contact Welding for Diverse Industrial Applications

Non-Contact Welding for Diverse Industrial Applications

RAYMAX laser welding machine offers non-contact welding with no electrode wear, producing consistent and aesthetically pleasing welds for electronics, automotive, aerospace, and medical device industries. Covering fiber, CO₂, and semiconductor laser sources, this machine integrates seamlessly with automated production lines. The closed-loop feedback system maintains constant laser energy output regardless of line voltage fluctuations, ensuring weld consistency. With applications including battery pack assembly, sensor housing sealing, and automotive lightweight components, RAYMAX provides a complete welding solution for precision manufacturing needs.