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RAYMAX Ironworker – Programmable Stroke Counter & Hydraulic Overload for High-Volume Punching

RAYMAX ironworker features a programmable stroke counter and automatic lubrication system that extends service intervals to 2,000 operating hours. The hydraulic overload protection valve prevents damage when punching holes exceeding rated capacity. Our 100-ton model punches 25mm holes in 16mm mild steel plate and shears 250mm x 250mm angle iron in one stroke. Ideal for mass production of transmission tower parts, railway fishplates, and construction brackets. Each ironworker includes a mobile cart for tool storage and a two-year warranty on hydraulic seals. RAYMAX offers free tooling customization for customers ordering five or more sets of punches and dies.
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advantage

All-in-One Multifunctionality for Steel Fabrication

RAYMAX ironworker machine combines punching, plate shearing, angle shearing, bar shearing, and notching in a single compact unit, eliminating the need for multiple separate machines. Our Q35Y series hydraulic ironworker handles angle steel, channel steel, I-beams, flat bars, and round bars, making it ideal for steel structure fabrication, power transmission tower manufacturing, and construction hardware production. The machine features a quick-change die system that allows tool swaps in under 30 seconds, reducing downtime between operations. With a robust high-strength steel frame and double hydraulic cylinders achieving positioning precision below 0.004 inches, RAYMAX ironworker delivers reliable performance for heavy-duty industrial applications.

High Precision and Smooth Hydraulic Operation

RAYMAX ironworker features a professional frame structure with high-precision steel welds that eliminate vibration, ensuring smooth and stable operation during punching and shearing cycles. The hydraulic drive system provides consistent force output, while the digital control panel allows operators to set precise stroke depths for counterboring, dimpling, and marking operations. Standard components include quick-change nuts and sleeves, an angled square arm with scale, an electronic back gauge, a measuring table with stops, a punch base, and safety guards. CE-certified electrical components ensure safe and reliable operation in diverse workshop environments.

22 Years of Manufacturing Expertise and CE Certification

RAYMAX has over 22 years of experience in metal processing machinery manufacturing, with an independent factory that meets customer requirements through professional engineering teams. Our ironworker machines carry CE certification, confirming compliance with European safety and quality standards. All electrical components are imported and CE-certified, with safety fences and electrical interlocks ensuring operator protection. The frame undergoes vibration stress relief treatment to eliminate internal stresses, providing long-term dimensional stability. RAYMAX offers comprehensive after-sales support including installation guidance, operator training, and spare parts supply through our global distribution network.

Related products

Ironworker machines play an indispensable role in power transmission tower manufacturing, where lattice structures composed of thousands of angle iron components require extensive punching and shearing operations before assembly. A typical 500-kilovolt transmission tower contains 800 to 1,200 individual angle members, each requiring precisely punched holes for bolted connections and accurately sheared ends for fit-up with adjacent components. The punching station processes hole patterns in both legs of angle iron simultaneously using specialized tooling, with hole diameters ranging from 12 to 24 millimeters depending on bolt specifications and structural requirements. Angle shearing prepares member ends at both 90-degree and 45-degree configurations, with 45-degree mitre cuts essential for diagonal bracing members intersecting at tower corners. Notching creates clearance cuts where angle sections overlap, ensuring proper fit-up without interference that would prevent bolt installation. For heavy-angle members used in tower base sections, 100-ton to 125-ton ironworkers provide the punching force required for larger hole diameters and thicker material sections. The combination of all required operations on a single machine platform allows tower fabricators to process components in a continuous workflow, reducing handling time and improving consistency across the thousands of parts required for each tower. Power transmission and distribution infrastructure investment continues to drive demand for tower manufacturing capacity, with ironworker machines providing the fabrication backbone for this essential industry. Our ironworker machines are used by tower manufacturers globally for processing angle iron sections up to 6 inches by 6 inches by 0.5 inch thickness. Contact our power transmission industry specialists to discuss ironworker configurations optimized for lattice tower component production.

Frequently Asked Questions

What is the typical application of a plate rolling machine in renewable energy?

Plate rolling machines are extensively used in wind tower manufacturing to roll conical and cylindrical sections from high-strength steel plates (20-60mm thick), achieving roundness tolerances within ±1mm for proper fit-up during field erection.
An ironworker machine integrates punching, shearing, notching, and bending in a single setup. It can punch holes up to 32mm in diameter, shear 6-12mm steel plates, and achieve bending angles up to 135°, greatly reducing the need for separate machines.
Fiber laser welding is 4-10 times faster, produces a significantly smaller heat-affected zone (minimizing distortion), and offers better energy efficiency with lower consumable costs. The process also creates clean, spatter-free welds that often require no secondary finishing.
RAYMAX shearing machines achieve cutting accuracy of ±0.05mm, which is 10 times faster and more precise than manual cutting methods, delivering clean, straight edges essential for automotive, aerospace, and construction applications.

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Customer Reviews

David Kim

We process hundreds of steel brackets daily for the railway industry, and RAYMAX ironworker has delivered consistent performance. The hydraulic drive provides smooth punching force, and the quick-change die system reduces tooling changeover time. The throat depth of 500mm allows us to punch holes near the center of wide flanges without repositioning. The frame structure eliminates vibration, extending tool life. Our operators find the control panel user-friendly. The machine includes all standard components like the angled square arm and electronic back gauge. RAYMAX's training session covered all operations and safety procedures thoroughly.

Lucas Martins

Starting our fabrication business required equipment that could handle multiple operations without massive capital investment. RAYMAX ironworker provided the perfect balance of functionality and affordability. The machine processes angle steel, flat bars, and round bars with good accuracy. The 50-ton model suits our current production volume for construction hardware. The instruction manual was comprehensive, and the online video tutorials helped our operators get up to speed quickly. The machine's compact footprint fits well in our limited workshop space. RAYMAX offered flexible payment terms that worked for our startup budget. After 10 months, the machine continues to perform reliably.

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Multifunctional Hydraulic Powerhouse for Steel Processing

Multifunctional Hydraulic Powerhouse for Steel Processing

RAYMAX ironworker integrates punching, shearing, notching, and bending into a single machine, significantly reducing equipment costs and saving valuable workshop space. With punching force ranging from 40 to 200 tons and shearing capacity for 6-12mm steel, this machine efficiently processes angle steel, I-beams, round bars, and plates for construction, power transmission towers, and engineering machinery parts. The hydraulic drive and quick-change tooling system ensure consistent quality and high productivity across diverse applications.