Customized services to meet individual needs
portable laser welders-0
portable laser welders-1

RAYMAX Fiber Laser Welding Machine – Dual-Beam Option for Galvanized Steel Lap Joints without Spatter

RAYMAX fiber laser welding machine offers a dual-beam splitter option that creates two synchronized spots, pre-heating and post-heating the weld zone to reduce spatter and porosity when joining galvanized steel, aluminum alloys, and copper. Our welding head includes a cross-jet air knife that protects the protective glass from fumes, extending maintenance intervals to 500 hours. With maximum power of 3kW and welding depth of 4mm in stainless steel, the machine is ideal for automotive exhaust systems, battery busbars, and HVAC components. RAYMAX collaborates with local university labs to optimize welding parameters for difficult materials, providing customers with process validation before purchase.
Get A Quote

advantage

Minimal Thermal Distortion for Precision Components

RAYMAX fiber laser welding machine produces a concentrated heat-affected zone (HAZ) as narrow as 0.2mm, significantly reducing thermal distortion compared to traditional TIG or MIG welding. This precision is critical for thin-wall components, electronic enclosures, and medical device assemblies where warping would compromise fit and function. The closed-loop feedback system maintains constant laser energy output regardless of line voltage fluctuations, ensuring weld consistency across production batches. Applications include lithium battery tab welding, stainless steel kitchen equipment manufacturing, sensor encapsulation, and automotive lightweight component assembly. RAYMAX provides process validation support to help customers optimize welding parameters for their specific materials and joint configurations.

Cost-Effective Solutions for Small Businesses and Startups

RAYMAX offers cost-effective fiber laser welding machines that balance performance and affordability, ideal for small businesses and startups. Our entry-level 1kW models suit thin metal sheets (0.1-3mm) with manual operation, providing an affordable entry into laser welding technology. The machines feature simple controls and compact design, reducing training time and facility space requirements. RAYMAX's welding parameter library covers 30+ material combinations, downloadable to the machine controller for immediate use. Despite the competitive pricing, quality is assured through ISO9001-certified manufacturing processes and strict quality control from design to delivery. Perfect for custom fabrication shops, repair facilities, and prototype development.

Swing Welding Head for Gap Bridging and Flexible Angles

RAYMAX fiber laser welding machine features a swing welding head that can be used for welding at any angle or shape, with adjustable weld width from 0 to 6mm. The oscillation mode bridges gaps up to 1.5mm without filler wire, making it ideal for imperfect fit-ups in heavy equipment fabrication and automotive subframe assembly. The handheld option uses 10 meters of imported optical fiber, connects the laser head through a cable, and is equipped with automatic wire feeding, allowing welding of large, non-movable products over long distances. Available power options include 1000W, 1500W, and 2000W, with both continuous and pulse operating modes. Fresh operators can achieve professional results without requiring mature welding experience.

Related products

Remote fiber laser welding technology, where the laser beam is directed by galvanometer-driven scanning mirrors rather than a moving welding head or robot arm, has emerged as a high-productivity solution for welding applications requiring fast positioning between weld locations. In remote fiber laser welding machines, the beam is steered across the workpiece at speeds up to 500 meters per second by two mirrors mounted on high-speed galvanometers, allowing the laser to jump between weld locations in milliseconds rather than the seconds required for mechanical positioning. This capability is particularly valuable for battery tab welding where hundreds of individual weld joints must be completed on each battery module, as remote welding reduces total cycle time by 50 to 70 percent compared to conventional robotic laser welding. The working distance of remote fiber laser welding heads ranges from 200 to 1,000 millimeters, with longer working distances providing a larger scan field but requiring higher laser power to maintain energy density at the workpiece. Remote welding systems integrate with vision guidance cameras that locate weld positions by recognizing fiducial marks or geometric features, automatically compensating for part positioning variations within the fixture tolerance. For automotive body-in-white applications where floor pan and side frame components contain dozens or hundreds of weld locations, remote fiber laser welding machines operating at 4,000 to 6,000 watts complete full vehicle body welding in under 60 seconds, achieving production rates exceeding 60 units per hour on a single welding cell. Weld seam tracking in remote welding systems relies on pre-programmed patterns rather than real-time seam finding, requiring precise part fixturing and consistent joint fit-up. Our remote fiber laser welding systems are available with scanning fields ranging from 200 by 200 millimeters up to 600 by 600 millimeters, configurable with laser power from 1,000 to 6,000 watts depending on material thickness and weld joint requirements. Contact our automation engineering team to discuss remote fiber laser welding system configurations for your high-volume production application.

Frequently Asked Questions

What is the cutting accuracy of RAYMAX shearing machines?

RAYMAX shearing machines achieve cutting accuracy of ±0.05mm, which is 10 times faster and more precise than manual cutting methods, delivering clean, straight edges essential for automotive, aerospace, and construction applications.
Fiber laser welding machines can weld multiple materials including stainless steel, aluminum, copper, carbon steel, titanium alloys, and other metals, with adjustable parameters to accommodate different thicknesses and material types.
A CNC shearing machine uses a numerical control system and position encoder forming a closed-loop system, with ELGO P40T servo motor-controlled backgauge distance, achieving fast speed, high accuracy (±0.05mm), and stability for consistent cutting.
A swing beam shearing machine uses a rotary blade motion and is suited for thinner sheets and high-speed production, while a guillotine shearing machine features vertical blade movement, offering higher precision (adjustable cutting angle 0.5~2°) for thick plates and heavy-duty applications.

Related Articles

Working Principle Of Tandem Press Brake

27

Nov

Working Principle Of Tandem Press Brake

View More
The 136th RAYMAX Canton Fair was kicked off

27

Nov

The 136th RAYMAX Canton Fair was kicked off

View More
The Ultimate Guide to Choosing the Right Press Brake Machine

The Ultimate Guide to Choosing the Right Press Brake Machine

Discover the types of press brake machines, including hydraulic, CNC, and hybrid designs. Learn about calculating press brake requirements and minimizing springback effects. Explore advanced features that enhance precision and safety in manufacturing.
View More
RAYMAX Shines at FABTECH, Smart Bending Shapes the Future!

19

Sep

RAYMAX Shines at FABTECH, Smart Bending Shapes the Future!

View More

Customer Reviews

Emily Chen

We manufacture commercial kitchen equipment and needed a welding solution that produces clean, aesthetic welds without excessive post-processing. RAYMAX fiber laser welding machine delivers consistent results on stainless steel sheets from 0.8mm to 2mm thickness. The swing welding head allows welding at various angles, reaching inside corners that were difficult with TIG. The handheld option with 10-meter fiber cable has been useful for large assemblies. The welds require minimal grinding, saving labor hours. The machine is easy to operate, and our welders learned the system quickly. The air-cooled design eliminated chiller maintenance. Cost savings on consumables compared to TIG have been significant.

Thomas Mueller

RAYMAX integrated a robotic fiber laser welding system into our production line for automotive aluminum components. The 6-axis robot achieves repeatability of ±0.02mm, essential for our lightweight structural parts. The welding speed of 120 mm/s with 3mm penetration on aluminum alloys has doubled our previous throughput. The real-time seam tracking compensates for part variations. The closed-loop feedback ensures consistent weld quality across batches. The integration with our MES system for weld data logging supports traceability requirements. RAYMAX's engineering team provided thorough integration support and operator training. This system has become a critical part of our lightweight vehicle component production.

Get a Free Quote

Our representative will contact you soon.
Email
Mobile/WhatsApp
Name
Company Name
Message
0/1000
Minimal Heat-Affected Zone for Precision Metal Joining

Minimal Heat-Affected Zone for Precision Metal Joining

RAYMAX fiber laser welding machine delivers strong, clean welds with a concentrated heat-affected zone that minimizes distortion, making it ideal for welding thin sheets and heat-sensitive components. With fiber laser wall-plug efficiency exceeding 30%, energy costs are reduced by up to 50% compared to traditional CO₂ systems. Available in pulsed and continuous wave modes, this machine excels in applications such as lithium battery tab welding, medical device manufacturing, and automotive lightweight component assembly, ensuring consistent weld quality across production batches.