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RAYMAX Hydraulic Press Brake – Adjustable Tonnage Limiter & Safety Overload for Operator Protection

RAYMAX hydraulic press brake includes a tonnage limiter that allows the operator to set a maximum force (10–100% of rated capacity), preventing accidental damage to tooling or workpieces. An electronic overload sensor stops the ram if actual tonnage exceeds the set limit. The machine also features a two-hand control with anti-tie-down logic. Bending force 80 tons, length 2.0m. This hydraulic press brake is recommended for training facilities, prototype shops, and companies with multiple operators. RAYMAX includes a force calibration certificate traceable to national standards. A laminated tonnage chart is attached to the machine frame for quick reference.
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advantage

Fast Approach Speed and Adjustable Pressing Speed

RAYMAX hydraulic press brake features a fast approach speed of 150 mm/s and a pressing speed adjustable from 1 to 10 mm/s, reducing idle time by 40% compared to standard models and increasing overall productivity. The mechanical depth stops with micro-adjustment (0.01mm resolution) ensure bend angle consistency even during long production runs, independent of oil temperature changes. The hydraulic cushion system absorbs shock during high-speed approach and return cycles, protecting components and extending machine life. An integrated overload relief valve prevents damage from excessive pressure, while the safety quick-stop valve locks the ram within 0.1 seconds of an emergency signal. This combination of speed and safety makes RAYMAX hydraulic press brake ideal for high-volume heavy plate bending operations.

Rigid Welded Frame with ANSYS Finite Element Analysis

RAYMAX hydraulic press brake is built on a stress-relieved, fully welded steel frame that has been analyzed using ANSYS finite element analysis to ensure structural reliability and overall machining accuracy. The high-strength steel base and precision-machined guideways provide exceptional rigidity, maintaining bending accuracy even under maximum tonnage. The induction-hardened guide rails (HRC 55) and automatic central lubrication system extend maintenance intervals to 10,000 operating hours. RAYMAX provides a 10-year warranty on the welded frame structure, reflecting our confidence in long-term durability. Every frame undergoes 100% hydraulic pressure testing and 50-cycle continuous bending verification before packing, ensuring trouble-free operation for decades.

Wide Range of Models for Diverse Applications

RAYMAX hydraulic press brake is available in a wide range of tonnages from 80 tons to 800 tons and bed lengths from 1500mm to 6000mm, allowing customers to select the exact configuration for their specific applications. Our NC press brake offers price advantage, easy installation, simple operation, and after-sales maintenance, making it the first choice of most customers. The 3-4 axis models suit complex bending with high accuracy, while 6-axis models add left and right movement positioning for the back gauge system, suitable for sheet metal processing with higher requirements. RAYMAX provides custom color options (RAL codes), logo plates, and branded user interfaces for OEM customers. With over 4000 press brakes supplied globally since 2002, RAYMAX has the experience to match the right machine to your application.

Related products

Punch and die tooling selection is a critical factor in hydraulic press brake performance, directly determining achievable bend angles, minimum flange lengths, required tonnage, and finished part quality. The relationship between the punch tip radius, die V-opening width, material thickness, and desired bend angle follows established engineering principles that every press brake operator must understand. The V-opening width of the die is typically selected as 6 to 12 times the material thickness for air bending, with 8 times thickness being a common starting point. A wider V-opening reduces required tonnage but produces a larger inside bend radius, while a narrower V-opening increases tonnage requirements but creates sharper bends. The punch tip radius should generally match the desired inside bend radius. For most applications, a punch tip radius of 0.8 to 1.2 times material thickness produces acceptable results. Sharp punches with very small tip radii should be avoided because they concentrate stress and can cause cracking, especially in high-strength materials. 4V dies with multiple V-openings in a single tool provide strong multifunctionality, with one mold satisfying multiple bending requirements. This reduces mold change frequency and improves production efficiency. Quick-change clamping systems enable tool changes in seconds rather than minutes, reducing downtime and improving production continuity. Fast clamps adapt to various mold types with simple operation and reliable clamping, enhancing assembly line operation efficiency. For high-volume production, precision-ground dies improve bend accuracy and extend tooling life. Tool wear gradually degrades bend quality, so regular inspection of punches and dies for wear, nicks, or damage is essential. Worn tools produce inconsistent angles, increased burrs, and require higher bending forces. European-style molds with 60mm and 90mm configurations are standard on our machines, with electric crowning systems ensuring 100 percent constant bending angle. Our hydraulic press brakes feature quick-change clamping systems with simple operation and reliable clamping that adapt to various mold types, reducing downtime and improving production continuity. The crowning system is compatible with European-style molds, and the base can be clamped for single dies with 13mm tang, with precise positioning and alignment of the crowning table ensuring user-friendly and quick operation. For aerospace and medical applications requiring extremely tight tolerances, specialized tooling with precise geometries and surface finishes may be required. The die tools can be set with auto crowning adjustment to ensure the bending angle of metal sheet remains consistently during working process. Contact our tooling specialists for guidance on punch and die selection optimized for your specific material types, thicknesses, and part geometries.

Frequently Asked Questions

What is the energy efficiency advantage of a servo press brake?

A servo press brake saves 30% to 60% energy compared to traditional hydraulic press brakes, thanks to servo motors and ball screws/servo pump systems that use power only during the bending process rather than continuously idling.
A tube laser cutting machine can process round tubes (20-200mm diameter), square tubes (20×20mm to 150×150mm), rectangular tubes, elliptical tubes, and U-tubes, with a maximum pipe length of up to 15,000mm.
RAYMAX holds ISO9001 certification and CE certification, ensuring all machines meet international quality and safety standards for design, manufacturing, inspection, and after-sales service.
A 3-roll rolling machine is simpler and more economical, suitable for general sheet shaping and light-duty tasks. A 4-roll machine offers higher precision with integrated pre-bending, eliminating flat residual edges for pressure vessel fabrication and other high-accuracy applications.

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Customer Reviews

Hans Fischer

RAYMAX hydraulic press brake with 2,000-ton capacity handles our thick shipbuilding plates with ease. The dual-cylinder design with torsion bar synchronization maintains ram parallelism even under eccentric loading. The hydraulic system uses Rexroth components for reliable performance. The rigid welded frame analyzed with ANSYS finite element analysis provides structural reliability. The mechanical depth stops ensure consistent bend angles across long production runs. The machine processes 50mm thick plates for hull sections without deflection. RAYMAX provided on-site installation and operator training. The 10-year warranty on the welded frame gives us confidence in long-term durability. This press brake has become the backbone of our heavy plate forming operation.

Sarah Williams

RAYMAX offered us a wide selection of hydraulic press brake configurations to match our specific application. We selected a 200-ton model with 3.5-meter bed length for our automotive parts production. The NC version provided price advantage while still offering easy installation and simple operation. The automatic central lubrication system extends maintenance intervals. The induction-hardened guide rails provide long service life. The machine holds bending accuracy across hundreds of thousands of cycles. The dealer network provided local support when we needed spare parts quickly. RAYMAX's range of options allowed us to get exactly what we needed without paying for unnecessary features. The value for money is excellent.

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Massive Bending Force for Heavy-Duty Metal Forming

Massive Bending Force for Heavy-Duty Metal Forming

RAYMAX hydraulic press brake delivers bending forces up to 2000 tons, making it the definitive choice for thick plate bending in shipbuilding, offshore platforms, and mining equipment. The dual-cylinder design with torsion bar synchronization maintains ram parallelism even under eccentric loading. Featuring fast approach speeds of 150mm/s, adjustable pressing speeds from 1 to 10mm/s, and Bosch-Rexroth hydraulic components, this press brake offers precise control of slider speed, pressure, and position with an integrated overload protection system for safe operation.