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RAYMAX Fiber Laser Welding Machine – Dual-Beam Option for Galvanized Steel Lap Joints without Spatter

RAYMAX fiber laser welding machine offers a dual-beam splitter option that creates two synchronized spots, pre-heating and post-heating the weld zone to reduce spatter and porosity when joining galvanized steel, aluminum alloys, and copper. Our welding head includes a cross-jet air knife that protects the protective glass from fumes, extending maintenance intervals to 500 hours. With maximum power of 3kW and welding depth of 4mm in stainless steel, the machine is ideal for automotive exhaust systems, battery busbars, and HVAC components. RAYMAX collaborates with local university labs to optimize welding parameters for difficult materials, providing customers with process validation before purchase.
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advantage

Minimal Thermal Distortion for Precision Components

RAYMAX fiber laser welding machine produces a concentrated heat-affected zone (HAZ) as narrow as 0.2mm, significantly reducing thermal distortion compared to traditional TIG or MIG welding. This precision is critical for thin-wall components, electronic enclosures, and medical device assemblies where warping would compromise fit and function. The closed-loop feedback system maintains constant laser energy output regardless of line voltage fluctuations, ensuring weld consistency across production batches. Applications include lithium battery tab welding, stainless steel kitchen equipment manufacturing, sensor encapsulation, and automotive lightweight component assembly. RAYMAX provides process validation support to help customers optimize welding parameters for their specific materials and joint configurations.

Cost-Effective Solutions for Small Businesses and Startups

RAYMAX offers cost-effective fiber laser welding machines that balance performance and affordability, ideal for small businesses and startups. Our entry-level 1kW models suit thin metal sheets (0.1-3mm) with manual operation, providing an affordable entry into laser welding technology. The machines feature simple controls and compact design, reducing training time and facility space requirements. RAYMAX's welding parameter library covers 30+ material combinations, downloadable to the machine controller for immediate use. Despite the competitive pricing, quality is assured through ISO9001-certified manufacturing processes and strict quality control from design to delivery. Perfect for custom fabrication shops, repair facilities, and prototype development.

Swing Welding Head for Gap Bridging and Flexible Angles

RAYMAX fiber laser welding machine features a swing welding head that can be used for welding at any angle or shape, with adjustable weld width from 0 to 6mm. The oscillation mode bridges gaps up to 1.5mm without filler wire, making it ideal for imperfect fit-ups in heavy equipment fabrication and automotive subframe assembly. The handheld option uses 10 meters of imported optical fiber, connects the laser head through a cable, and is equipped with automatic wire feeding, allowing welding of large, non-movable products over long distances. Available power options include 1000W, 1500W, and 2000W, with both continuous and pulse operating modes. Fresh operators can achieve professional results without requiring mature welding experience.

Related products

Shipbuilding and offshore structure fabrication have increasingly adopted fiber laser welding machines as shipyards seek to improve productivity while reducing distortion and rework costs associated with conventional arc welding processes. Hull panel fabrication involves welding stiffeners to steel plates up to 25 millimeters thick, with traditional welding methods requiring multiple passes and generating significant distortion that necessitates post-weld straightening operations. Fiber laser welding machines with power ratings of 6,000 to 10,000 watts complete single-pass full penetration welds on 20 millimeter steel plates at travel speeds of 0.8 to 1.2 meters per minute, with distortion measured in tenths of a millimeter across 2 meter panel widths. The narrow weld bead width of 3 to 4 millimeters produced by fiber laser welding reduces filler metal consumption by 90 percent compared to multi-pass submerged arc welding, which typically requires bead widths of 15 to 20 millimeters. Aluminum superstructure fabrication for high-speed ferries and naval vessels benefits from fiber laser welding's ability to weld 5000 and 6000 series aluminum alloys with reduced porosity and improved mechanical properties compared to MIG welding. Porosity levels in fiber laser welded aluminum typically remain below 1.5 percent of weld volume as verified by radiographic inspection, compared to 3 to 5 percent typical for MIG welding. Pipe spool fabrication for shipboard systems has been transformed by handheld fiber laser welding machines, which allow welders to complete pipe joints in confined spaces such as engine rooms and pump rooms where conventional welding equipment cannot be positioned. A shipyard study documented a 60 percent reduction in pipe welding labor hours after converting from TIG to handheld fiber laser welding, with rework rates declining from 8 percent to under 1 percent of completed joints. Contact our shipbuilding industry specialists to discuss fiber laser welding machine configurations optimized for your specific hull, superstructure, and piping fabrication requirements.

Frequently Asked Questions

What are the main differences between hydraulic and mechanical press brakes?

Hydraulic press brakes offer greater control over pressure and speed, are quieter, and are better suited for thick or hard materials. They also tend to have longer service lives due to reduced mechanical strain.
Fiber laser welding machines can weld multiple materials including stainless steel, aluminum, copper, carbon steel, titanium alloys, and other metals, with adjustable parameters to accommodate different thicknesses and material types.
A swing beam shearing machine uses a rotary blade motion and is suited for thinner sheets and high-speed production, while a guillotine shearing machine features vertical blade movement, offering higher precision (adjustable cutting angle 0.5~2°) for thick plates and heavy-duty applications.
A handheld welding machine is ideal for on-site welding, repairing large workpieces, welding difficult-to-move structures, steel structure field splicing, mold repair, and advertising sign welding, offering flexibility and ease of use without requiring professional welders.

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Customer Reviews

Sarah Zhang

RAYMAX fiber laser welding machine has significantly improved our battery pack assembly line. The 1.5kW fiber laser with closed-loop feedback system ensures consistent weld penetration on copper tabs. The swing welding head bridges gaps up to 1.5mm, accommodating slight variations in tab alignment. Weld speed of 80 mm/s on 0.3mm copper has increased our throughput. The heat-affected zone is minimal, preventing damage to sensitive cell internals. The machine's real-time weld monitoring and data logging support our ISO quality requirements. The parameter library preloaded for 30 material combinations saved us development time. Their application engineer helped optimize settings for our specific materials.

James Wilson

Our maintenance team needed a portable welding solution for on-site structural repairs at construction sites. RAYMAX handheld fiber laser welding machine with 15-meter fiber cable allows us to reach weld locations without moving the power unit. The 1.5kW model welds 6mm mild steel with multiple passes. The dual-pulse waveform control creates stable arc even on slightly dirty surfaces. The interlock safety system with contact sensor meets Class 1 safety requirements. The lightweight gun reduces operator fatigue during full-day repairs. The machine has paid for itself in reduced downtime and eliminated the need for professional welders on site. The portable cart with casters makes transportation easy between job sites.

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Minimal Heat-Affected Zone for Precision Metal Joining

Minimal Heat-Affected Zone for Precision Metal Joining

RAYMAX fiber laser welding machine delivers strong, clean welds with a concentrated heat-affected zone that minimizes distortion, making it ideal for welding thin sheets and heat-sensitive components. With fiber laser wall-plug efficiency exceeding 30%, energy costs are reduced by up to 50% compared to traditional CO₂ systems. Available in pulsed and continuous wave modes, this machine excels in applications such as lithium battery tab welding, medical device manufacturing, and automotive lightweight component assembly, ensuring consistent weld quality across production batches.