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RAYMAX Hydraulic Press Brake – Twin Cylinders with Mechanical Torsion Bar for Balanced Bending Force

RAYMAX hydraulic press brake uses a robust mechanical torsion bar synchronization system that connects the two hydraulic cylinders, ensuring the ram remains parallel to the bed even under eccentric loading. The system requires no electronic feedback, simplifying maintenance and reducing downtime. Bending force ranges from 80 to 500 tons, with a stroke length of 200mm and throat depth of 400mm. This hydraulic press brake is particularly suited for long bending jobs such as gutter sections, door frames, and truck side rails. RAYMAX pre-greases all pivot points at the factory and provides a 10-year warranty on the torsion bar assembly, reflecting our confidence in mechanical reliability.
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advantage

Fast Approach Speed and Adjustable Pressing Speed

RAYMAX hydraulic press brake features a fast approach speed of 150 mm/s and a pressing speed adjustable from 1 to 10 mm/s, reducing idle time by 40% compared to standard models and increasing overall productivity. The mechanical depth stops with micro-adjustment (0.01mm resolution) ensure bend angle consistency even during long production runs, independent of oil temperature changes. The hydraulic cushion system absorbs shock during high-speed approach and return cycles, protecting components and extending machine life. An integrated overload relief valve prevents damage from excessive pressure, while the safety quick-stop valve locks the ram within 0.1 seconds of an emergency signal. This combination of speed and safety makes RAYMAX hydraulic press brake ideal for high-volume heavy plate bending operations.

Rigid Welded Frame with ANSYS Finite Element Analysis

RAYMAX hydraulic press brake is built on a stress-relieved, fully welded steel frame that has been analyzed using ANSYS finite element analysis to ensure structural reliability and overall machining accuracy. The high-strength steel base and precision-machined guideways provide exceptional rigidity, maintaining bending accuracy even under maximum tonnage. The induction-hardened guide rails (HRC 55) and automatic central lubrication system extend maintenance intervals to 10,000 operating hours. RAYMAX provides a 10-year warranty on the welded frame structure, reflecting our confidence in long-term durability. Every frame undergoes 100% hydraulic pressure testing and 50-cycle continuous bending verification before packing, ensuring trouble-free operation for decades.

Wide Range of Models for Diverse Applications

RAYMAX hydraulic press brake is available in a wide range of tonnages from 80 tons to 800 tons and bed lengths from 1500mm to 6000mm, allowing customers to select the exact configuration for their specific applications. Our NC press brake offers price advantage, easy installation, simple operation, and after-sales maintenance, making it the first choice of most customers. The 3-4 axis models suit complex bending with high accuracy, while 6-axis models add left and right movement positioning for the back gauge system, suitable for sheet metal processing with higher requirements. RAYMAX provides custom color options (RAL codes), logo plates, and branded user interfaces for OEM customers. With over 4000 press brakes supplied globally since 2002, RAYMAX has the experience to match the right machine to your application.

Related products

Deflection compensation, also known as crowning, is an essential feature on hydraulic press brakes that ensures consistent bend angles across the entire length of a workpiece. When a press brake applies tons of bending force, the frame, ram, and worktable undergo elastic deformation. The ram deflects upward in the middle while the worktable deflects downward, causing the punch and die to open slightly at the center. Without compensation, a long workpiece will have a smaller bend angle in the middle than at the ends, resulting in bowed or inconsistent parts that may not meet specifications or assemble properly. Crowning, also known as deflection compensation, is a deliberate, precise, and proactive counter-deformation method. The central concept is to engineer a subtle convex arc to offset the deflection of the beam and table. CNC crowning systems automatically calculate compensation values based on the bending force required for the specific material thickness, type, and bend length. The CNC controller uses algorithms that consider tooling geometry, workpiece dimensions, and material properties to determine the exact compensation profile needed to maintain a straight bend line. Two main types of crowning systems are available for hydraulic press brakes. Hydraulic crowning uses one or more cylinders in the lower beam of the press brake, with deformation adjustable per cylinder to create a bulge in the lower beam. Hydraulic crowning provides dynamic real-time compensation, is adaptive to material thickness fluctuations, offers high integration and low maintenance cost, and is suitable for high dynamic load scenarios such as high-strength sheet bending. Mechanical crowning pre-bends the bed through mechanical structure such as screws or cams or CNC motors to compensate for deflection. Mechanical crowning supports pre-installation on new machines or modification of old machines, adapts to hydraulic or manual clamping needs, and offers accuracy levels with digital readout better than analog, and drive mode with CNC better than hand crank. The CNC system calculates the required crowning based on the load force during bending, which causes deflection, and automatically adjusts the wedges' positions. For bending long workpieces of 2 meters or more, proper crowning compensation is not optional but essential for achieving specification-compliant parts. Our hydraulic press brakes feature electric crowning systems with 100 percent constant bending angle capability, compatible with 60mm and 90mm European-style molds. The system provides precise positioning and alignment of the crowning table for user-friendly operation. Contact us to discuss deflection compensation requirements for your specific workpiece lengths and materials.

Frequently Asked Questions

What is the difference between a swing beam and guillotine shearing machine?

A swing beam shearing machine uses a rotary blade motion and is suited for thinner sheets and high-speed production, while a guillotine shearing machine features vertical blade movement, offering higher precision (adjustable cutting angle 0.5~2°) for thick plates and heavy-duty applications.
A handheld welding machine is ideal for on-site welding, repairing large workpieces, welding difficult-to-move structures, steel structure field splicing, mold repair, and advertising sign welding, offering flexibility and ease of use without requiring professional welders.
Plate rolling machines are extensively used in wind tower manufacturing to roll conical and cylindrical sections from high-strength steel plates (20-60mm thick), achieving roundness tolerances within ±1mm for proper fit-up during field erection.
A 3-roll rolling machine is simpler and more economical, suitable for general sheet shaping and light-duty tasks. A 4-roll machine offers higher precision with integrated pre-bending, eliminating flat residual edges for pressure vessel fabrication and other high-accuracy applications.

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Customer Reviews

Sarah Williams

RAYMAX offered us a wide selection of hydraulic press brake configurations to match our specific application. We selected a 200-ton model with 3.5-meter bed length for our automotive parts production. The NC version provided price advantage while still offering easy installation and simple operation. The automatic central lubrication system extends maintenance intervals. The induction-hardened guide rails provide long service life. The machine holds bending accuracy across hundreds of thousands of cycles. The dealer network provided local support when we needed spare parts quickly. RAYMAX's range of options allowed us to get exactly what we needed without paying for unnecessary features. The value for money is excellent.

Robert Chen

The low-profile design of RAYMAX hydraulic press brake (only 2.2m height) allows us to load heavy plates using our overhead crane without interference. The open height of 500mm provides easy access for workpiece positioning. The side-mounted hydraulic power unit reduces overall height. The crane sling kit included with the machine simplified installation. We process large heavy workpieces for heavy equipment manufacturing daily. The machine's stability and accuracy have been impressive. The deeper throat depth than competing models accommodates our long tooling. RAYMAX's design consideration for real-world workshop constraints shows their understanding of customer needs. The installation team ensured proper leveling for crane accessibility.

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Massive Bending Force for Heavy-Duty Metal Forming

Massive Bending Force for Heavy-Duty Metal Forming

RAYMAX hydraulic press brake delivers bending forces up to 2000 tons, making it the definitive choice for thick plate bending in shipbuilding, offshore platforms, and mining equipment. The dual-cylinder design with torsion bar synchronization maintains ram parallelism even under eccentric loading. Featuring fast approach speeds of 150mm/s, adjustable pressing speeds from 1 to 10mm/s, and Bosch-Rexroth hydraulic components, this press brake offers precise control of slider speed, pressure, and position with an integrated overload protection system for safe operation.